Case Study: Mount Bracket
To achieve less wall thickness and meet the customer requirement
Project Overview
Application
General Engg., Part Weight: 1.2 Kgs.
Focus Area
Complicated Profile
Challenge
Due to less wall thickness of the part, unable to meet the profile as per print and not meet the quality requirements
The Problem
Due to less wall thickness of the part, unable to meet the profile as per print and not meet the quality requirements
Our Solution
SAN Precision Alloys’ developed a cross head tie bar used to avoid the complicated profile and bend issue. To increase the gas vent on the wax tree assembly to eliminate the blow holes and shrinkages.
Our development team takes into account the tighter tolerance of flatness, when creating new tools. So that the casting meets the required standard of quality. We were able to create parts as a result that were both repeatable and appropriate for their intended usage.
Impact
Achieving the required results on this casting, ensuring porosity free castings in a short time. An urgent requirement for our customer as their current source provided inconsistent quality and supply. Our enhanced process capability to maintain and meet the wall thickness and flatness as well.
Key Benefits
To achieve the flatness and tight profile
Reduction of porosity
To maintain the wall thickness
Increase the productivity
Secondary operation for machining